An Inclined Polypyrrole-Coated Bacterial Cellulose Gel Enables High-Efficiency Oil–Water Emulsion Treatment

Emulsified oily wastewater from industrial activities remains challenging to treat because kinetically stable oil droplets hinder efficient separation, threatening water resources and ecological environments. To address this issue, this work develops an inclined solar-driven evaporator based on a polypyrrole (PPy)-coated bacterial cellulose (BC) gel (PPy-BC gel), which has enlarged effective evaporation areas and an environmental heat effect. Under one sun (1 kW m−2 under standard solar illumination), the PPy-BC gel achieves an evaporation rate of 2.14 kg m−2 h−1, which is 494% higher than that of the uncoated BC gel. In diesel-in-water emulsions with oil concentrations ranging from 0 to 15 vol%, the gel maintains stable evaporation performance, achieving an oil removal efficiency exceeding 99% across all tested concentrations. After 15 consecutive cycles of treating actual oily wastewater, no significant performance degradation is observed. The collected condensate exhibits excellent water quality, with removal efficiencies for total organic carbon (TOC), chemical oxygen demand (COD), and total dissolved solids (TDS), and ionic conductivity (IC) exceeding 94%. This work presents a solar-powered evaporation platform, which demonstrates potential in the stable treatment of complex oily wastewater, and offers a sustainable reference solution for decentralized industrial wastewater management.