Waste-to-Resource: Heavy Metal Ions Adsorption from Aqueous Solutions Using Coal Fly Ash and Bone Charcoal

Finding cost-effective and eco-friendly ways to remove toxic heavy metals from wastewater remains a critical challenge for industrial sustainability. This study presents a comparative performance matrix of coal fly ash (CFA) and bone charcoal (BC) for the high-capacity remediation of Cd(II) and Pb(II) ions. This work establishes a direct cross-matrix comparison between a heterogeneous aluminosilicate phase (CFA) and a uniform calcium-phosphate structure (BC) under identical systemic boundaries. SEM/EDS, FT-IR, and complementary TG/DTG/DTA screenings confirmed that distinct material-specific functional frameworks drive a predominantly physical mechanism governed by electrostatic and van der Waals interactions. Equilibrium data fitted the non-linear Langmuir model well (R2 > 0.99 at 20 °C). BC proved to be significantly more effective, achieving maximum sorption capacities (qmax of 397.55 mg/g for Pb(II) and 325.09 mg/g for Cd(II), outperforming CFA (118.22 and 105.59 mg/g, respectively). Sorption capacities decreased with temperature up to 80 °C, confirming the exothermic nature of the process, which was further substantiated by negative enthalpy values (∆H0 = −7.27 to −14.19 kJ/mol). Thermodynamic parameters indicated a spontaneous process (∆G0 < 0, −9.55 to −19.33 kJ/mol) with positive entropy changes (∆S0 = 5.82 to 39.09 J/(mol·K)). Adsorption kinetics followed the pseudo-second-order model, with intraparticle diffusion acting as a key rate-limiting step. Regardless of the adsorbent, Pb(II) ions were immobilized faster and more efficiently than Cd(II) due to a smaller hydration radius. In conclusion, both industrial by-products represent promising, sustainable options for heavy metal wastewater treatment, with BC demonstrating superior performance.