Application of life-cycle energy analysis to photovoltaic module design

This paper highlights results from a collaborative life-cycle design project between the University of Michigan, the US Environment Protection Agency and United Solar Systems Corporation. Energy analysis is a critical planning and design tool for photovoltaic (PV) modules. A set of model equations for evaluating the life-cycle energy performance of PV systems and other electricity-generating systems are presented. The total PV life-cycle, encompassing material production, manufacturing and assembly, use and end-of-life management, was investigated. Three metrics—energy payback time, electricity production efficiency and life-cycle conversion efficiency—were defined for PV modules with and without balance-of-system (BOS) components. These metrics were evaluated for a United Solar UPM-880 amorphous silicon PV module based on average insolation in Detroit, Boulder and Phoenix. Based on these metrics, a minimum condition for assessing the sustainability of electricity-generating systems was proposed and discussed. The life-cycle energy analysis indicated that the aluminum frame is responsible for a significant fraction of the energy invested in the UPM-880 module.