Effect of Fine Aggregate Particle Characteristics on Mechanical Properties of Fly Ash-Based Geopolymer Mortar

This research aimed to investigate the effect of fine aggregate particles on mechanical properties of fly ash-based geopolymer mortar. In this work, seven kinds of river sand particles were designed based on different fine aggregate characteristics. The fineness modulus was adopted to quantitatively describe the gradation of sands. The fluidity, compressive, flexural, and tensile strengths of geopolymer mortar with different sand gradations were analyzed by laboratory tests. Furthermore, the composition and morphology of fly ash-based geopolymer mortar was analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The reasonable gradation range and filling effect of sand were obtained. The results show that fluidity and compressive and flexural strengths of geopolymer mortar both improve with the increase of the fineness modulus, while specific surface area and voidage are opposite. The tensile strength of mortar largely lies on the interface properties between the geopolymer binder and fine aggregates. When the pass rate of the key sieving size 1.18 mm is 75–95%, the pass rate of the key sieving size 0.15 mm is 15–25%, the fineness modulus is 2.2–2.6 and the appropriate filling coefficient of geopolymer paste is around 1.0–1.15, the comprehensive performance of geopolymer mortar is the best. This research paper could provide a basis for the design of geopolymer mortar based on fly ash, and it is of great significance for its popularization and application.