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July 26, 2026Journal of Fluids Engineering

New Apparent Friction Factor Correlations for Developing and Fully Developed Laminar Flows in Rectangular Microchannels Via CFD Modeling

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Authors

DRDustin RayDDDebendra DasJHJohn Halford

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Overview

Randomized trial develops new correlations for friction factors and pressure drops in rectangular microchannels, suggesting improvements for microfluidic designs.

Key Points

  • To develop new correlations for the friction factor and pressure drop in laminar flows within rectangular microchannels using CFD modeling.
  • Conducted 222 simulations for 37 Reynolds numbers mainly in low Reynolds number regime.
  • Validated results against existing data for Reynolds numbers greater than 100.
  • Developed three new correlations for friction factor and pressure drop based on simulation data.
  • New correlation for fRe showed a mean deviation of 0.14% and a maximum deviation of 0.26%.
  • K(∞) correlation was developed with a mean deviation of 1.75% and a maximum deviation of 4.99%.
  • K(z) correlation for the developing region had a mean deviation of 0.80% and a maximum deviation of 5.93%.

Cite This Study

Ray et al. (2026) studied this question.

synapsesocial.com/papers/6a65a72fd3aea3239cd78286https://doi.org/10.1115/1.4072400
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