Explainable Thermographic Fault Diagnosis of Three-Phase Induction Motors Using Transient Thermal Signatures: A Case Study

Infrared thermography enables non-contact monitoring of induction motor thermal behavior, but absolute temperature alone may not distinguish faults with similar surface heating. This paper presents a proof-of-concept case study on the explainable thermographic diagnosis of three-phase induction motors using transient thermal signatures. Two faults were imposed on the same Siemens 1LA2080-4AA10 squirrel-cage motor: loss of forced ventilation (hereafter, cooling failure) and a resistive-bank-induced phase unbalance condition denoted in the test bench as 50% phase unbalance. The approach combines motor-specific regions of interest, transient thermal descriptors, hot area expansion, first-order thermal modeling, healthy baseline residuals, and two physically motivated indices: the Cooling Failure Index (CFI) and Phase Unbalance Thermal Index (PUTI). Cooling failure was analyzed from radiometric CSV data, whereas phase unbalance was evaluated from color-mapped thermal video through scale-based temperature reconstruction and is therefore interpreted as an estimated thermal signature. For the baseline self-reference consistency check, the residual-based fault flag remained false. Cooling failure increased the maximum radiometric temperature from 77.2 °C to 91.6 °C, with 43,399 pixels above 80 °C. Phase unbalance showed a localized stator-dominated rise without hot area expansion above 80 °C in the reconstructed sequence. The rule-based layer assigned high CFI to cooling failure and high PUTI to phase unbalance, supporting explainable case-study-based discrimination while avoiding claims of general classifier validation.