A Bio-Sourced Low-Temperature Cofired Ceramic: First Results

This study presents an initial effort to develop Low-Temperature Cofired Ceramics (LTCC) using local bio-sourced materials: Saint Jacques shells and slate tiles. Chemical analysis confirms that the Saint Jacques shells provide CaO and CaCO3, while slate supplies the needed SiO2 and Al2O3. The constituents, processed from a formulation targeting 70 wt% slate and 20 wt% shell fragments are crushed and ball-milled, mixed with 10 wt% boron trioxide (B2O3), and calcinated at 700 °C for two hours to remove organics, followed by a second milling. An aqueous slurry is then prepared and manually tape-cast to form tapes that are processed through standard LTCC process steps. Initial green-state mechanical tests showed elongation values up to ~7.8% and tensile break forces in the range of ~0.5–1.0 N, with lamination performed successfully using standard isostatic conditions. Cofiring yielded limited lateral shrinkage (~6%) but substantial vertical shrinkage (27%). Two-line method measurements indicate a relative permittivity of approximately 4.3 with a comparatively high loss tangent of 0.03, suggesting a vitreous phase and/or porous, inhomogeneous microstructure. A final resonator prototype is fabricated, yielding somewhat encouraging results for the feasibility of this bio-sourced LTCC route while highlighting the need to reduce dielectric losses in future work.