An Innovative Self-Adaptive Expert System for Improving Energy Efficiency in Cement Mill Grinding Operation

The cement industry, responsible for 26% of industrial CO₂ emissions and 8% of global emissions, is under growing pressure to reduce its environmental footprint while maintaining profitability. In this context, optimizing grinding processes is essential to enhance both the efficiency and sustainability of cement production.This study presents the development of a self-adaptive expert system for closed-loop control, integrating Symbolic Artificial Intelligence and Advanced Process Control techniques. The system dynamically adjusts operational parameters in real time to minimize the specific energy consumption of cement grinding while meeting quality targets. Notably, it enables autonomous plant operation without direct human supervision, thereby reallocating personnel to higher-value tasks and maintaining optimal performance continuously.The benefits observed following industrial implementation are discussed, alongside an analysis of the key factors influencing grinding performance and productivity. Furthermore, the integration of neural networks and genetic algorithms is proposed as a future enhancement, complementing the expert system through neuro-symbolic approaches. This fusion represents a significant step toward the digital transformation of industrial operations.