Active voltage balancing of DC-link electrolytic capacitors

DC voltage links of three-phase power converters are frequently equipped with a series connection of two electrolytic capacitors because of high voltage level. For such a configuration, usually resistors have to be arranged in parallel to each capacitor in order to balance the partial voltages. These balancing resistors, however, have to be dimensioned regarding the worst-case scenario of capacitor's leakage currents; such leakage can lead to high permanent dissipative losses that also appear in case of low actual leakage currents. To avoid these losses to a very large extent, a novel low-cost and robust active unit for replacing the passive balancing resistors is introduced. The paper describes the operating principle of the circuit, analyses the fundamental relationships relevant for the balancing characteristic and gives guidelines concerning component selection. Furthermore, simulation results as well as measurements taken from a laboratory prototype are presented.