Effect of mixing process on electromagnetic interference shielding effectiveness of nickel/acrylonitrile–butadiene–styrene composites

This article reports the effect of the mixing process on the electromagnetic interference (EMI) shielding effectiveness of nickel/acrylonitrile–butadiene–styrene (ABS) composites. Nickel in either powder or filament form was used as the filler material. It was mixed with ABS by two mixing processes: one was the Brabender‐mixing method, in which nickel was mixed in the polymer melt by a strong shear at high temperatures, and the other was a simple dry mixing method performed in a centrifugal ball mill. Our results showed that the dry‐mixing method could produce EMI shielding effectiveness of 36 dB at the 3 vol % nickel filaments level. In contrast, we need 20 vol % nickel powder to exhibit some shielding effectiveness for the Brabender method. After the nondestructive X‐ray examination and four‐point probe resistivity measurements, we concluded that better EMI shielding effectiveness could be achieved when the mixing method provided a state of uniformity on the macroscale, but not on the microscale.