The high costs of ceramic and Teflon filter media for hot gas cleaning has limited their industrial applications. This paper presents a foam coating technology that can be used to produce an inexpensive and highly efficient filter for industrial applications. A new apparatus was designed and built that coats porous glass mats with liquid-phase polytetrafluoroethylene (PTFE). The machine generates bubbles, enables the formation of uniform micropores less than 45 microm in diameter, and produces a product with air permeability greater than 5.5 cm3/cm2/sec. The resulting filter was found to be thermally stable up to 270 degrees C without any visible distortion and was comparable in dust collection efficiency to other commercial filter media. In addition, its de-dusting efficiency was greater than 85%, which is similar to that of other test filter media.
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Park et al. (2010) studied this question.
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