Fine Sensorless Force Control Realization Based on Dither Periodic Component Elimination Kalman Filter and Wide Band Disturbance Observer

This paper proposes a new force estimation approach based on the dither periodic component elimination (DPCE) Kalman filter and the disturbance observer (DOB) for realization of a fine sensorless force control system under the existence of static friction. A dither signal is inserted to the desired reference signal to eliminate the effect of static friction of a ball-screw system. The DOB estimates the periodical torque caused by dither signal. The DPCE Kalman filter uses the periodical torque for the estimation of the high-order torque responses to achieve the torque estimation with the elimination of periodic component. The problem of noise in the force sensation and the effect of static friction are reduced effectively by using the DPCE Kalman filter. Therefore, the bandwidth of the force sensing is increased and the wide band DOB is achieved. As a result, this paper has accomplished the fine sensorless force control realization. The force control experiments of a ball-screw system are carried out to verify the validity and effectiveness of the proposed method.