Gelatinized starch/biodegradable polyester blends: Processing, morphology, and properties

Blends of polycaprolactone (PCL)/gelatinized starch and polybutylene succinate adipate/gelatinized starch have been prepared in various ratios and their phase morphology and thermal/mechanical properties have been analyzed. For both the PCL/plasticized starch and polybutylene succinate adipate/plasticized starch blends the resistance to impact increased with increasing polyester content, and the tensile modulus reached a maximum at around 80 wt % polyester content. In blends containing up to 70 wt % polyester (as observed by scanning electron microscopy) a hierarchical dispersion of the gelatinized starch phase was observed (distinct domain sizes of those less than 5 μm and those greater than 15 μm) and in the blends containing 70–90 wt % polyester a more singular dispersed phase of gelatinized starch was observed within the polyester matrix. Dynamical mechanical analysis results showed some phase mixing was present in the PCL/gelatinized starch blends noted by the appearance of an additional tan δ peak located between the glass transition temperatures of the respective components and broadening of the low temperature transition corresponding to the T g of the polyester (possibly the result of a starch‐rich polyester phase) with some overlap with the low temperature β transition of the gelatinized starch itself.