A Minimum Switch Five-Level Unidirectional Rectifier Without Any Voltage Balancing and Pre-Charging Circuitry

This paper proposes a three-phase, five-level, non-regenerative pulsewidth modulated rectifier using only two active switches (minimum required) per phase, which drastically reduces gate driver requirement and hardware complexity. It draws sinusoidal input current at close to unity power factor. All the semiconductor devices are rated at only one fourth of the dc-link voltage, and none of them requires any transient voltage balancing snubber. A total of 8 out of the 14 diodes per phase undergo soft switching transition under all operating conditions, which increases its efficiency. No extra hardware circuitry for balancing the flying capacitors (FCs) or the dc-link mid-point voltage are required, which further reduces hardware complexity and increases the conversion efficiency. The proposed topology does not need any sophisticated startup procedure for charging the FCs either, which solves the problem of semiconductor overvoltage during starting. A 3-kW laboratory prototype is built to experimentally verify the proposed topology. The maximum efficiency obtained from the prototype is 98.7%, and it is always more than 96% for the load range from 15% to its rated.