We examine how thermal annealing affects the fullerene network in conjugated polymer bulk heterojunction (BHJ) solar cells. We begin by creating electron-only devices with a BHJ geometry by blending the fullerene derivative [6,6]-phenyl-C61-butyric-acid-methyl-ester (PCBM) with polystyrene (PS). These electron-only PS:PCBM diodes function even with a poly(ethylenedioxithiophene):poly(styrenesulfonate) (PEDOT:PSS) layer, indicating that PEDOT:PSS films do not serve as electron blocking layers. Atomic force microscopy shows that the degree of phase segregation in the PS:PCBM blend films is similar to that in the active layer of blends of PCBM with poly(3-hexylthiophene-2,5-diyl) (P3HT), so that the PS:PCBM blends provide a good model for the fullerene part of the BHJ network in P3HT:PCBM solar cells. We find that thermal annealing dramatically decreases the electron current that flows in the PS:PCBM diodes, suggesting that annealing leads to increased phase segregation that lowers the electron mobility on fullerenes in the BHJ geometry. We also find that annealing increases the photoluminesence of P3HT:PCBM blend films, indicating that thermal treatment produces increased phase segregation that leads to decreased exciton harvesting. The fact that annealing decreases both exciton harvesting and electron mobility implies that there is significant room to further improve polymer/fullerene photovoltaics by controlling the amount of phase segregation.
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Ayzner et al. (2008) studied this question.