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August 20, 2026LubricantsOpen Access

Transient Evolution of the Piston–Cylinder Oil Film and Thermo–Fluid–Solid Coupling Response in an Axial Piston Pump Under Complex Operating Conditions

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Authors

SLSibo LiuGuilin University of Aerospace TechnologyHZHongwang ZhaoGuilin University of Aerospace TechnologyJLJiabao LiYunnan Normal University

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Overview

Computational simulation demonstrates non-concentric posture impacts on oil-film dynamics and mechanical stress in axial piston pumps, highlighting wear risks during high-pressure operation.

Key Points

  • To investigate the transient lubrication behavior, thermal evolution, and structural responses of the piston–cylinder interface in axial piston pumps under variable operating pressures and non-concentric piston postures.
  • Established an integrated thermo–fluid–solid coupling framework linking an AMESim full-pump model, a Fluent transient oil-film model, and a Transient Structural model.
  • Applied dynamic meshing, user-defined function (UDF) periodic pressure transfer, and a calibrated Roelands viscosity-pressure-temperature law to simulate parallel-offset and center-tilted piston postures.
  • Increasing load pressure from 10 to 30 MPa raised maximum discharge-stage temperature from 28.39 to 36.95 °C and average leakage from 0.0201 to 0.1026 L/min, while increasing speed from 1000 to 3000 r/min reduced cycle-averaged leakage by 8.93%.
  • At 500 r/min and 30 MPa, the parallel-offset posture reached a maximum temperature of 46.34 °C, shear stress of 41 kPa, and leakage of 0.0990 L/min.
  • Under the same conditions, the center-tilted posture produced a peak resultant force of 3537.12 N, an inner-wall stress band of 76.96 MPa, and maximum piston deformation and equivalent stress of 4.31 μm and 83.16 MPa.

Cite This Study

Liu et al. (2026) studied this question.

synapsesocial.com/papers/6a86b5ff8a91293e6a1cd99ehttps://doi.org/10.3390/lubricants14080319
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