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August 22, 2026Mineral Processing and Extractive Metallurgy Review

Silicon Purification: Purity, Energy and Environmental Trade-Offs Across Five Technological Routes

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Authors

NRNurbek RakhimovKarshi State UniversitySSShohruh SAYFULLOEVNational University of UzbekistanOAOdiljon AbdurakhmonovInstitute of Chemical Technology

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Implication

Systematic review evaluates energy efficiency and carbon footprints across seventeen silicon purification methods, highlighting hybrid electrochemical pathways for sustainable manufacturing.

Key Points

  • To systematically assess seventeen industrial and emerging silicon purification technologies across five methodological classes regarding their mechanism, achievable purity, energy intensity, and carbon footprint.
  • Surveyed seventeen purification methods grouped into metallurgical, chemical, physical, electrochemical, and crystallization routes.
  • Evaluated specific energy consumption (kWh/kg), carbon emissions (t CO2/t Si), and purity capabilities across metallurgical-grade (2N–3N) to electronic-grade (11N) silicon using 2023–2025 literature.
  • The dominant Siemens process accounts for 80–85% of global polysilicon production but requires 65–160 kWh/kg and emits up to 57 t CO2 per t Si.
  • Silane-based fluidized-bed reactors reduce energy demand to 30–50 kWh/kg, whereas laboratory-scale electrochemical routes achieve 2–10 kWh/kg with near-zero carbon footprints.
  • A hybrid metallurgical-electrochemical framework provides the optimal route for low-carbon solar- and electronic-grade silicon.

Cite This Study

Rakhimov et al. (2026) studied this question.

synapsesocial.com/papers/6a895f0dca7ade938187d6a7https://doi.org/10.1080/08827508.2026.2716681
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