Eco-Friendly Production of Sustainable Bio-Based Lubricants with Green-Synthesized Nanoparticles

Eco-friendly lubricant manufacturing focuses on using biodegradable, renewable base oils, such as waste oil, and green-synthesized nanomaterials, such as agricultural residue-based nanoparticles, in order to replace conventional toxic lubricants with biodegradable alternatives and reduce environmental impact. These nanolubricants are produced through low-energy methods like mechanical, microwave, or chemical-free synthesis that can result in improvement in their performance. The produced lubricants exhibit enhanced tribological properties, including reduced friction and wear. Several formulations also raise the thermal degradation onset above that of their mineral benchmarks, although oxidative stability remains the weakest property of bio-based systems. This approach addresses industrial demands for sustainable, cost-effective, and environmentally compliant lubrication technologies. Our study reviews sustainable, eco-friendly synthesis methods for producing high-performance nanolubricants from different waste oils, including cooking and mineral oils. In addition to the incorporation of residue-based nanoparticles (e.g., eggshell) in waste oils, the performance and properties of bio-based lubricants with engineered nanoparticles, such as metal nano-oxides and carbon-based nanomaterials, are also reviewed for comparison purposes. Within bio-based fluids at moderate contact severity, residue-derived additives are found to match their engineered counterparts in terms of friction and wear, while engineered two-dimensional lamellar additives retain an advantage under extreme-pressure conditions where residue-derived particles have not yet been evaluated. Neither class has been assessed by life cycle or biodegradation testing as a finished formulation.