A Comparative Experimental Investigation of the Static Flexural Behavior of Five Typical Bio-Inspired Composite Structures

Natural biological materials achieve synergistic strengthening and toughening through soft–stiff dual-phase architectures, inspiring artificial composites. Despite extensive studies on individual bio-inspired designs, systematic comparative investigations under fully unified experimental conditions remain limited. Here, five representative bio-inspired composite structures (brick–mud, cross-lamellar, interlock, overlap, and concentric) are fabricated via 3D printing and compared under quasi-static three-point bending. Key mechanical parameters—including flexural modulus, flexural strength, crack-initiation displacement, effective fracture displacement, total energy absorption, and post-peak energy dissipation ratio—are derived from force–displacement curves, complemented by high-resolution imaging of crack paths, crack front morphologies, and fracture surfaces. The concentric structure exhibits the highest flexural modulus and flexural strength, yet fails catastrophically with only a 9.95% post-peak energy dissipation ratio. The brick–mud and cross-lamellar structures achieve the highest post-peak energy dissipation ratios (27.69% and 27.42%, respectively), which may be attributed to crack deflection and interfacial debonding, yet at the cost of low flexural strength. The interlock structure, apparently lacking effective deflecting interfaces, shows straight-through propagation and brittle behavior. In contrast, the overlap structure appears to benefit from sustained crack deflection along inclined interfaces, thereby providing a balanced combination of high flexural strength, large deformability, and moderate energy absorption, demonstrating the best overall mechanical performance.