Optimization of Processing Conditions for Polymer Twin-Screw Extrusion

The problem of setting the best operating conditions of a co-rotating twin-screw extruder is solved using an optimization approach based on Genetic Algorithms. Two possibilities are considered: i) the maximization of an objective function; ii) the simultaneous optimization of the individual criteria and the use of Pareto plots. The flow conditions inside the machine are simulated using the Ludovic© software. Various practical case studies are discussed, among them a reactive extrusion application. Generally, the methodology is sensitive to the influence of the main process criteria and provides solutions that are apparently sound.