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August 24, 2026ACS OmegaOpen Access

5-(Chloromethyl)furfural from Polycotton Waste Textile in a Biphasic System: Different Process Designs

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Authors

NLNienke LeendersTGToon S. GrootGKG.P.M. Van Klink

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Overview

Experimental chemical process optimization demonstrates high-yield conversion of polycotton textile waste into 5-(chloromethyl)furfural, indicating a viable method for large-scale textile recycling.

Key Points

  • To develop and optimize a biphasic chemical process for separating polycotton waste and converting the cotton component into high-value 5-(chloromethyl)furfural (CMF).
  • Utilized a biphasic system comprising superconcentrated hydrochloric acid (44 wt %) and chlorobenzene to convert cotton separated from polycotton blends.
  • Optimized reaction temperature, duration, stirring speed, cotton loading, and organic phase volume using a central composite design.
  • Evaluated process design variations by comparing one-step versus two-step setups and batch versus semicontinuous operations.
  • Optimized one-step batch conditions (91 °C, 1 h, 8.3 mg cotton/mL HCl, and 4 mL organic layer/mL HCl) produced a 62.6% CMF yield, aligning with model predictions.
  • Transitioning to a two-step semicontinuous process configuration increased the final CMF yield to 73.3%.

Cite This Study

Leenders et al. (2026) studied this question.

synapsesocial.com/papers/6a8c00d0bca056c88e6dfc72https://doi.org/10.1021/acsomega.6c02010
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Also Consider

Synapse has enriched 5 closely related papers on similar clinical questions. Consider them for comparative context:

  1. 1Beyond Polycotton: How Other Fibers Affect the HCl-Based Polycotton Recycling Process2026
  2. 2From rags to riches: Converting cellulose containing waste to 5-(chloromethyl)furfural (CMF)2024 · 5 citations
  3. 3Hydrolytic-Assisted Fractionation of Textile Waste Containing Cotton and Polyester2024 · 12 citations
  4. 4Direct One-Pot Conversion of Used-Clothing-Derived Cellulose to 5-Hydroxymethylfurfural Over Sulfonated Silica Catalysts: A Solution for Sustainable Textile Waste Management2026
  5. 5A biotechnological platform for the valorization of textile waste blend2025