Low-voltage-loss vacuum thermally evaporated BHJ organic solar cells with DCV3T as non-fullerene acceptor

Vacuum-deposited organic solar cells (OSCs) have lagged behind their solution-processed counterparts in achieving high power conversion efficiency (PCE), in particular as result of higher voltage losses. In this study, we demonstrate a bulk heterojunction OSC using SubNc as donor and DCV3T as non-fullerene acceptor, achieving a PCE of 2.6% and a remarkably low total voltage loss of 0.64 V, lower than the typical values exceeding 0.7 V observed in vacuum thermally evaporated fullerene-based systems. The device also exhibits non-radiative voltage losses comparable to leading non-fullerene-acceptor (NFA) based OSCs. Transient absorption spectroscopy confirms efficient Förster resonance energy transfer from DCV3T to SubNc, followed by electron transfer for exciton separation. Morphological Grazing Incidence Wide-Angle X-ray Scattering features suggest both blends have a preferential edge-on orientation of DCV3T molecules, and the blends with higher DCV3T content could suffer from suppressed out-of-plane lamellar crystallinity with possible connection with greater non-radiative losses. Our findings demonstrate the potential of designing low-voltage-loss evaporated OSCs by building on strategies from solution-processed NFA systems, while highlighting the continued need for new evaporable acceptors with optimised optoelectronic and morphological properties.