A Multi-Channel DC-Bias-Tolerant Electrochemical Impedance Spectroscopy Device for Lithium-Ion Battery Diagnostics

Electrochemical impedance spectroscopy (EIS) resolves the internal physicochemical processes of lithium-ion batteries across timescales—from ohmic conduction through charge-transfer kinetics to solid-state diffusion. Despite this analytical power, EIS deployment remains largely confined to laboratory electrochemical workstations that are bulky, expensive, and incapable of online multi-cell operation under dynamic DC bias conditions. This study presents a multi-channel EIS measurement device that simultaneously addresses three requirements for practical battery diagnostics: workstation-grade measurement accuracy, multi-cell synchronous acquisition, and tolerance to the DC bias voltage present across battery terminals during operation. The device employs a master–slave distributed architecture: each slave unit is built around the DNB1101 battery-dedicated impedance measurement chip with a Kelvin four-wire sensing configuration, while the STM32F407-based master controller coordinates measurement scheduling and data communication under FreeRTOS. A four-channel slave board with a differential daisy-chain communication topology and hardware broadcast trigger mechanism supports multi-cell synchronous acquisition. The device operates over a frequency range of 0.01 Hz to 5620 Hz with logarithmic spacing, and a C#-based host application provides real-time Nyquist and Bode visualization along with MATLAB R2024a-based post-processing for outlier rejection and data smoothing. Validation was conducted using Panasonic NCR18650 ternary (NCA) and LiFePO4 (LFP) 18650 cells, benchmarked against a CorrTest CS350 electrochemical workstation at SOC = 40% and 25 °C. The device achieves a maximum impedance magnitude error of 1.55% and a maximum phase error of 1.22%. Equivalent circuit model fitting via ZSimpWin yields parameter differences below 1% between the device and the reference workstation. Under online conditions with a 3.6 V DC bias, the impedance measurement deviation of a 20 mΩ precision resistor remains below 0.69% across the full frequency range. Multi-channel synchronous measurements across four cells demonstrate inter-channel amplitude variance below 2.13%. Cross-chemistry validation with LiFePO4 cells yields magnitude and phase errors below 0.92%. These results demonstrate that the proposed device provides laboratory-grade EIS accuracy with multi-channel, online, and cross-chemistry capabilities, offering a practical platform for integrating EIS-based diagnostics into next-generation battery management systems.