Scalable reconfigurable equipment design principles

Scalability is one of six key characteristics found in reconfigurable manufacturing systems. Scalable systems satisfy changing capacity requirements efficiently through system reconfiguration, and in the flexible manufacturing literature this capability is called expansion flexibility. The development of modular scalable machine tools is a necessary precursor to achieving scalable systems. Unfortunately, there is little work describing the design of scalable machines. This paper establishes the need for scalable machines and a basis for evaluating and describing them. Applicable metrics are defined, and an architecture for scalable machines is presented. Two examples illustrate the scalable architecture. Finally, a design parameter based on a mathematical approach is presented to determine the optimal number of modules to be included on a modular scalable machine. This as a design parameter is important because it limits machine size and the number of module interfaces included in the base machine structure.