Nondestructive Phase Variation-Based Chipless Sensing Methodology for Metal Crack Monitoring

This article presents a new methodology for structural health monitoring (SHM) applications using a passive microwave sensor. This sensor provides sensitivities on metallic structures for nondestructive testing (NDT) and detecting fatigue cracks or damages. In this method, two different microstrip-based designs are mounted on metal, spiral, and comb sensing structures. Both sensing structures are interrogated by a 2.45 GHz signal in CST Microwave Studio, and their sensitivities for crack detection are compared through theS₁₁scattering parameter. We demonstrate that measuring the reflected signal’s phase parameter from a sensor on a damaged metal provides information from the surface crack by comparing it to the same metal without any crack. The vision is to provide a new chipless, low-cost sensor with increased detection reliability and durability in harsh environments. Simulation results of the comb sensing (CS) structure show that the signal phase shift caused by a crack envisions the possibility of submillimeter-width crack detection through smart structures.