Microstructural evolution in polyacrylonitrile fibers during oxidative stabilization

Microstructural evolution in polyacrylonitrile fibers during oxidative stabilization was investigated by high‐resolution transmission electron microscopy and wide‐angle X‐ray diffraction. Nanocrystallites and two types of amorphous structures, that is, onion‐like spheres and maze‐like matrix, are observed not only in the precursor fibers but also in the fibers stabilized at 230, 255, and 275 °C. During oxidative stabilization, changes take place earlier in the amorphous onion‐like spheres than in the ordered regions. With increasing temperature, the outer layers of the onion‐like spheres gradually interlace with each other, microscopically demonstrating crosslinking reactions among neighboring macromolecules. The interplanar spacing in crystalline regions increases and the crystallite size decreases as a result of an order–disorder transition. The transition in large crystallites is not completed even in the fibers that are stabilized at 275 °C, suggesting that uniform microstructure and fine crystallites are conducive to homogenous stabilization.