Ni/H-ZSM-5 as a promising catalyst for vapour phase hydrogenation of levulinic acid at atmospheric pressure

Among Ni supported on H-ZSM-5 catalysts with various loadings of Ni, a catalyst with 30 weight% Ni has been identified as an effective catalyst for the hydrogenation of levulinic acid to γ-valerolactone in vapour phase at atmospheric pressure. The catalysts have been characterized by different techniques such as XRD, BET surface area, pore size distribution, TPR, AAS, pulse chemisorption, FE-SEM-EDS, TEM, XPS and pyridine-adsorbed IR. XRD patterns suggest that the structure of H-ZSM-5 is intact even after incorporation of Ni. Pyridine-adsorbed IR patterns reveal the presence of both Lewis and Brønsted acid sites, which are responsible for the dehydration and cleavage of γ-valerolactone. The superior activity exhibited by the 30 wt% Ni/H-ZSM-5 catalyst (demonstrating the highest productivity of 0.9090 kgGVL kgcatalyst−1 h−1 at 250 °C) is due to the presence of a greater number of surface Ni species. Non-noble metal Ni-based catalysts offer advantages over the present processes involving Ru-based catalysts, which have certain constraints, some of which are unavoidable such as cost ineffectiveness, the use of volatile organic solvents and high pressure operation. The 30 wt% Ni/H-ZSM-5 catalyst can be seen as an alternative and promising catalyst which could be of great importance to the chemical industry.