Formation of kink bands by compression of the extrudate of solid linear polyethylene

Extrudates of solid linear polyethylene prepared under proper pressure and temperature conditions have a high c axis orientation along the extrusion direction, with lamellar crystals and amorphous layers stacked alternately along the extrusion direction. Kink bands were formed by compressing the oriented extrudate at room temperature along the extrusion direction. Inspection of the kink bands by wide‐angle and small‐angle x‐ray diffraction and electron microscopy revealed that the fiber axis was rotated from the original axis direction by 70–75° and that the lamellar crystals were inclined to the fiber axis in the kink band by 55–60° and stacked nearly parallel to the kink boundary. The superstructural change during the formation of the kink band could not be interpreted in terms of uniform c axis shear alone. In addition to such a mechanism, it was necessary to take into account intermicrofibril and/or intercrystallite slip.