Inherently Flame-Retardant Flexible Polyurethane Foam with Low Content of Phosphorus-Containing Cross-Linking Agent

A halogen-free phosphorus-containing triol named phosphoryltrimethanol (PTMA) was synthesized and used as a cross-linking agent and a reactive-type flame retardant to prepare inherently flame-retardant flexible polyurethane foam (FPUF). Incorporation of a low content (7.8 wt %) of PTMA into the polyurethane chains can increase the flame retardance of FPUF because of good char formation. The residual chars and evolved gases of PTMA-cross-linked FPUFs were analyzed by SEM, FTIR spectroscopy, inductively coupled plasma-atomic emission spectrometry (ICP-AES), energy-dispersive X-ray (EDX) spectroscopy, and thermogravimetric analysis (TGA) coupled with FTIR spectroscopy. The results indicated that more than 60% of the phosphorus in PTMA-cross-linked FPUF was decomposed into polyphosphoric acid or its derivatives and retained in the char residue. This shows that PTMA mainly played a role in the condensed phase of flame-retardant FPUF. Based on the results, a possible thermal degradation mechanism of PTMA-cross-linked FPUF is proposed.