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September 2, 2026Advanced Materials InterfacesOpen Access

A Single‐Solvent Acetone Strategy for Surface Enhancement and Robust Bonding in PMMA Microfluidic Devices

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Authors

SKSadik KocHTH. Cumhur Tekin

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Overview

Experimental study demonstrates single-solvent acetone smoothing and bonding for PMMA microfluidics, indicating a cleanroom-free route for high-strength diagnostic chip fabrication.

Key Points

  • Develop a simplified, cleanroom-free single-solvent technique using pure acetone to polish rough channel surfaces and bond PMMA microfluidic chips.
  • Treated laser-ablated polymethyl methacrylate (PMMA) microfluidic channels with controlled pure acetone exposure and thermal conditioning.
  • Bonded PMMA substrates together using acetone-assisted solvent welding without extra adhesive reagents.
  • Assessed microchannel optical clarity, minimum feature resolution down to 88 µm × 132 µm, bond strength, and sealing integrity under high centrifugal stress.
  • Acetone treatment combined with thermal conditioning smoothed rough laser-cut surfaces to achieve optical transparency comparable to bulk PMMA.
  • Acetone-assisted solvent bonding achieved interface bond strengths up to ~27.3 MPa, approaching PMMA's intrinsic tensile strength.
  • Sealed microfluidic channels maintained intact geometry down to 88 µm × 132 µm and demonstrated leak-free stability under high centrifugal forces.

Cite This Study

Koc et al. (2026) studied this question.

synapsesocial.com/papers/6a97e2f6c562ede874ec7798https://doi.org/10.1002/admi.70613
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