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September 3, 2026International Journal of Circuit Theory and ApplicationsOpen Access

A Novel Multilayer Rectangular Coil Design for Mitigating Misalignment Challenges in Electric Vehicles Wireless Charging System

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Authors

AYAnkur YadavTBTushar Kanti Bera

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Overview

Simulation and experimental study demonstrates enhanced magnetic coupling and 96.23% transfer efficiency in wireless electric vehicle charging systems, indicating robust tolerance to misalignment.

Key Points

  • Design and evaluate an optimized multilayer rectangular coil to mitigate efficiency losses caused by spatial and angular misalignment in wireless electric vehicle charging systems.
  • Conducted 3D finite element analysis in Ansys Maxwell to model electromagnetic coupling and compare the multilayer rectangular coil against circular, rectangular, and DD coil configurations.
  • Simulated a 3.3 kW power transfer setup using an LCC-Series compensation network in PSIM across varying air gaps (160–200 mm) and misalignment angles (up to 20°).
  • Constructed and tested a 120 W experimental laboratory prototype operating at 36 V DC input and a 22 kHz inverter frequency to validate mutual inductance and misalignment behavior.
  • The multilayer rectangular coil achieved a 32.63% higher coupling coefficient than circular coils at a 200 mm air gap and an 87.24% improvement under lateral misalignment.
  • The simulated system delivered 3.3 kW at a 160 mm air gap and achieved 96.23% DC-to-DC efficiency at 22 kHz, retaining transfer performance across 300 mm lateral and 20° angular displacements.
  • Experimental tests on the 120 W prototype confirmed theoretical models, demonstrating sustained coupling coefficients and mutual inductance under displaced positions.

Cite This Study

Yadav et al. (2026) studied this question.

synapsesocial.com/papers/6a9935b1636c6408cfa7e1a2https://doi.org/10.1002/cta.70615
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