Styrene and butyl methacrylate copolymers and their application in leather finishing

Homopolymers and copolymers of styrene and butyl methacrylate were synthesized with different ratios by an emulsion polymerization technique with K2S2O8/NaHSO3 as the redox initiation system and sodium dodecyl sulfate as the emulsifier at 60°C for 3 h. The effects of different monomer ratios on the kinetics of emulsion polymerization and polymer viscosity were studied. These copolymers were applied to leather surfaces with a hand coater to a thickness of 18 μm. The effects of the coatings on the leather surfaces were evaluated through the measurement of physical and mechanical properties of coated and uncoated leather. IR spectra showed new bands characteristic of styrene and butyl methacrylate, which disappeared in the spectrum of uncoated leather. The physical and mechanical results showed that the water absorption content decreased with increasing styrene content, and the water vapor permeability of the coated leather was less than that of the uncoated leather; however, it was still in the acceptable range. The results indicated improvements in the tensile strength and elongation (%) for the coated leather with increases in the butyl methacrylate content. Thermogravimetric analysis showed characteristic improvements in the thermal stability of leather after the coating; its optimum stability was reached when the leather was coated with poly(styrene:butyl methacrylate) (1 : 1). Finally, scanning electron microscopy showed the full grain surface of the leather.