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September 5, 2026Facilities

A constraint-aware hybrid ALDEP–CRAFT framework for multi-floor facility layout optimisation with data-driven REL modelling

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Authors

NANishtha AgarwalSCShrirang Madhukar Choudhari

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Overview

Optimization study demonstrates a 42.4% reduction in transportation costs across multi-floor warehouses, indicating that data-driven hybrid layout algorithms streamline industrial material flow.

Key Points

  • Develop and evaluate an automated, constraint-aware hybrid ALDEP–CRAFT framework using empirical material flow data to optimize department arrangements and transportation costs in multi-floor facilities.
  • Extracted closeness relationships from empirical warehouse material flow data to guide a multi-start automated layout design program (ALDEP) under geometric and operational constraints.
  • Applied an improved computerized relative allocation of facilities technique (CRAFT) utilizing swap, relocation, and rotation neighborhood operators across multiple floors.
  • The CRAFT phase decreased transportation costs from 5,438 to 4,000.2 units (26.4% reduction over ALDEP), with batch experiments identifying an optimal layout achieving 3,131.9 units (42.4% reduction).
  • Repeated independent evaluation runs demonstrated statistically significant reductions in transportation costs (t = 13.92, p < 0.001) with a large effect size (Cohen's d = 3.11).

Cite This Study

Agarwal et al. (2026) studied this question.

synapsesocial.com/papers/6a9bd4436b95aff0620ebd19https://doi.org/10.1108/f-06-2026-0096
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