Forensic engineering synthesis reveals bolt-group shear failure triggered the Jianzha Super Bridge collapse, highlighting critical safety barrier needs during temporary arch cantilever erection.
On 22 August 2025, a partially erected section of the Jianzha Yellow River Super Bridge collapsed during cable-tensioning operations, causing 13 fatalities and leaving 3 persons missing. The bridge was being designed as a 366 m main-span continuous steel truss arch, which was erected via cantilever construction supported by a temporary cable-supported fastening system. This document-based forensic engineering synthesis uses the published official investigation report and independently accessed design and technical literature. No independent site inspection, component examination, raw data review, original video review, or validated nonlinear collapse reconstruction was undertaken; the exact instant and progressive development of splice failure are not visible in the report-reproduced chronology and remain unresolved. The official investigation identified bolt-group shear failure and separation at a tower-top distribution beam splice as the initiating physical event following second-stage tensioning of the No. 4 tie cable. These accident-specific findings are not redetermined in the present study; its original contribution is the evidence-status separation and engineering synthesis of the reported evidence through construction-stage load-path reconstruction, connection mechanics assessment, quantitative consistency checks, robustness interpretation, and safety barrier analysis. The reported bolt deficiencies are examined through a limited author-derived normalization combining the material-strength and threaded shear-plane effects at the individual-fastener level; this indicator is used only as a consistency check and is not interpreted as bolt-group or complete splice capacity. Enlarged and irregular holes, missing fasteners, and unauthorized field modifications are interpreted as further impairing bolt-group load sharing. The evidence-constrained load-path assessment indicates that the officially identified splice separation would have interrupted a primary temporary support path while the permanent arch action had not yet developed. Visible cantilever descent was followed by cable rupture, arch-rib fracture, and extensive collapse within approximately 10 s. A qualitative fault-tree and bow-tie analysis organizes the reported procurement, fabrication, design, installation, inspection, monitoring, and governance deficiencies and identifies high-leverage preventive, verification, and consequence-limiting barrier pathways. The findings support consequence-based classification, independent verification, formal hold points, robustness assessment, and personnel exclusion for safety-critical temporary works.
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Oğuzhan Çetindemir (2026) studied this question.
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