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September 5, 2026ACS Sustainable Chemistry & Engineering

Rapid, Sustainable, and Scalable Synthesis of Nanocrystalline Copper Sulfide via Intensive Mixing of Elements

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Authors

MBMatěj BalážPJPatrik JackoMBMatej Bereš

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Overview

Experimental study demonstrates mixing-induced self-propagating reactions for copper sulfide synthesis, highlighting a contamination-free pathway for scalable green mechanochemistry.

Key Points

  • Investigate whether ball-free, intensive agitation of elemental copper and sulfur can trigger a self-propagating combustive reaction to rapidly yield nanocrystalline copper sulfide.
  • Agitated elemental copper and sulfur powders in ball-free planetary and mixer mill jars without external heating or impact media, tracking reaction ignition via in situ temperature monitoring.
  • Mapped ignition boundaries across jar filling fractions, rotational speeds, and Cu:S molar ratios, testing batch scalability up to 62.5 g.
  • Mixing ignited a self-propagating reaction that yielded nanocrystalline covellite and digenite in under 2 minutes under defined thresholds: jar filling ≥40%, speed ≥700 rpm, and Cu:S molar ratio of 0.625–1.00.
  • Scalability reached 40 g in a planetary mill and 62.5 g in a mixer mill, achieving 100% atom economy with reaction mass efficiencies of 91% and 88%, respectively.
  • Operating below ignition thresholds induced only a slow, partial reaction forming unreacted sulfur and digenite that transformed into covellite over time.

Cite This Study

Baláž et al. (2026) studied this question.

synapsesocial.com/papers/6a9bd48c6b95aff0620ec4d7https://doi.org/10.1021/acssuschemeng.6c03419
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