An Edge-Computing UAV Architecture for GPS-Denied Structural Inspection in Reinforced-Concrete Environments: A Prototype-Based Proof-of-Concept Evaluation

While there are evident advantages to deploying UAVs for structural inspection applications within reinforced-concrete structures where human access may be hazardous or restricted, UAV deployment is still inhibited within structures due to a lack of GPS, payload and power limitations, signal attenuation, limited transmission opportunities, and low bandwidth for communication. Within the confines of the present project, a low-cost two-layer six-rotor architecture was developed; a single Pixhawk PX4 manages stabilized flight, while a Raspberry Pi 4 manages mission-level operations. The complete prototype integrated a relative-pose/nearby-object estimator, hybrid 433 MHz and Wi-Fi/MQTT communications, avionics-side energy management, mission continuity via SQLite, and human-in-the-loop fail-safe support. Prototype experiments revealed reduced horizontal drift compared to both tested comparison configurations, continued operation under constrained communication conditions, and a 62.0% reduction in avionics-side power consumption, excluding propulsion. This was followed by a complementary PX4–Gazebo evaluation probing horizontal and vertical proximity responses, six-sector LiDAR processing, and stale-data watchdog functionality. Across 45 repeated simulation runs and 3000 retained sector-level observations, no simulated collisions occurred during the horizontal-approach, vertical-proximity, or watchdog tests. No false sector assignments were observed, and the overall mean absolute error was 0.0285 m. From this limited demonstration, the architecture appears satisfactory at the prototype and simulated-subsystem levels. Further physical testing will be needed prior to operational deployment.