We report the selective removal of a desired reaction intermediate with a supercritical fluid in a new synthesis route to poly(ethylene terephthalate), avoiding ethylene glycol. We have successfully catalyzed the esterification of terephthalic acid with ethylene oxide in a supercritical fluid with a series of quaternary ammonium salts to form mono(2-hydroxyethyl terephthalate). This desired monoester was removed from the involatile bed of terephthalic acid and catalyst by continuous extraction with supercritical fluid before subsequent reaction to the diester could take place.
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Brown et al. (1999) studied this question.
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