Emulsion and dispersion polymerization of styrene in the presence of PEO macromonomers with p-vinylphenylalkyl end groups

Poly(ethylene oxide) (PEO) macromonomers with α- p -vinylphenylalkyl (propyl, pentyl, and hexyl) and ω-hydroxy end groups were applied to emulsion and dispersion polymerization of styrene as reactive emulsifiers and dispersants in water and in methanol-water mixture (9:1 v/v), respectively. Nearly monodisperse microspheres of submicron to micron size were obtained. Particle size in the emulsion system was one or half order of magnitude smaller than that in the dispersion system, while in both systems the size decreased approximately according to minus one half power of the macromonomer concentration in weight. The particle size was substantially independent on the PEO chain length and also on the spacer alkyl chain length of the α-polymerizing end group. The total weight of the PEO chains incorporated by copolymerization into the particle surfaces (shells), relative to that of styrene polymerized into the particle cores, appears to be a key factor for controlling the particle size.