Influence of reactant transport on fluorine reactive ion etching of deep trenches in silicon

The reactive ion etching of silicon by fluorine in high-aspect ratio features was modeled to assess the relative importance of reactant transport on etching rate at the bottom of rectangular trenches. The flux of ions to the feature bottom was found by summing two components: ions arriving directly from the plasma and ions reflected from the sidewalls before reaching the bottom. The transport of neutral reactants within the feature was modeled with diffuse scattering and reaction rates following the kinetics reported by Gray et al. [J. Vac. Sci. Technol. B 11, 1243 (1993)] at all surfaces. The etching rate was found to depend most strongly upon the ion flux under typical process conditions, because of relatively low fluorine reaction probability and low reactant depletion within the feature. Reactant transport limitations are expected to be more important under conditions of low fluorine to ion flux ratio, high-substrate temperature, and high-ion energy.