Efficient Enrichment of Ultra-Low-Grade Associated Tantalum–Niobium Ore via Sodium Silicate Pre-Dispersion Combined with Gravity Separation: Mechanism and Performance

Tantalum and niobium are critical strategic rare refractory metals; however, most associated tantalum–niobium resources are characterized by ultra-low grade, finely disseminated grains, and severe argillization, which causes pronounced slime coating of gangue mica on valuable mineral surfaces and impedes efficient recovery via gravity separation. In this study, an innovative beneficiation route combining sodium silicate pre-dispersion conditioning with shaking-table gravity separation was proposed to recover a spodumene-dominant pegmatitic lithium ore containing trace associated Nb–Ta minerals, with mica as the major slime-forming gangue. Process mineralogy analysis revealed that the raw ore has a total (Nb,Ta)2O5 grade of only 0.019%, with the main valuable minerals being columbite-(Mn), columbite–tantalite, and tantalite, whereas layered mica minerals constitute the primary argillization gangue that readily generates micro-fine slimes smaller than 5 μm. Single-factor tests demonstrated that the optimal grinding fineness was 84.4% passing 200 mesh, and the optimal feed pulp density for gravity separation was 28.6%. Adjusting pulp concentration alone, without a dispersant, yielded a Nb2O5 concentrate grade of merely 0.144%, as severe slime coating greatly limited separation selectivity. Following the introduction of sodium silicate for pre-dispersion, the separation performance improved markedly at the optimal dosage of 300 g/t: the concentrate Nb2O5 grade reached 1.28% (8-fold higher than the blank test), and the Ta2O5 grade increased to 0.47% (85-fold higher than the blank test). Multi-scale characterization, including zeta potential measurements, ultraviolet–visible (UV–vis) diffuse reflectance spectroscopy, Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS), was employed to elucidate the dispersion mechanism of sodium silicate. The results confirmed that sodium silicate undergoes selective chemisorption on mica surfaces by forming Si–O–Al bonds with surface Al–OH active sites, which substantially increases electrostatic repulsion between mineral particles and eliminates mica slime coating on tantalum–niobium minerals. In contrast, sodium silicate exhibits only weak physical adsorption on tantalum–niobium mineral surfaces, with no evident chemical bonding. This work provides a low-cost, eco-friendly pretreatment–gravity separation coupling technology for the efficient enrichment of argillized ultra-low-grade tantalum–niobium associated ores and offers theoretical guidance for the green utilization of complex tantalum–niobium tailings and low-grade mineral resources.