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September 12, 2026Journal of VibroengineeringOpen Access

Optimization of vibration suppression effect of disc brake based on quadratic response surface algorithm

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Authors

HCHongyan Cui

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Overview

Computational study demonstrates a multi-objective optimization framework for automotive disc brakes, indicating over 3.5% mass reduction while damping vibration and preserving thermal durability.

Key Points

  • Develop a multi-objective optimization scheme to simultaneously minimize brake disc mass and suppress vibration without compromising thermal and mechanical durability.
  • Constructed a thermal-structural-modal coupling finite element model to simulate transient temperature, stress, and pre-stress modal responses, validated against physical tests.
  • Applied Central Composite Design (CCD) to create a quadratic response surface surrogate model linking structural parameters to peak stress, temperature, mass, and natural frequency.
  • Executed multi-dimensional optimization using the Sequential Quadratic Programming (SQP) algorithm with mass minimization as the primary objective.
  • Reduced overall brake disc mass by more than 3.5% while adhering to all thermal and mechanical boundary conditions.
  • Shifted the first-order natural frequency into the target range of 1400–1800 Hz without increasing peak thermal stress, effectively suppressing modal coupling resonance.

Cite This Study

Hongyan Cui (2026) studied this question.

synapsesocial.com/papers/6aa51ebf327956e4761f89a1https://doi.org/10.21595/jve.2026.26468
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