Selection of refractory for thermal oxidizers on gas streams containing fluorine

Thermal oxidizers for destruction of fluorine‐containing chemicals are typically operated between 1,100° to 1,400° C. Fluorine is converted to hydrogen fluoride (HF) during the combustion process. At high temperatures, HF will react with almost all materials. Proper selection of the refractory material used by the thermal oxidizer is essential for long‐term use, and to protect the metal shell from corrosion. Selection criteria should include analysis of chemical composition, physical properties, morphology, and bonding phases. A high alumina brick from a thermal oxidizer was analyzed after it had been in service for one year. The brick surface underwent significant changes of its chemical and micro‐structural compositions. Silica in the mullite phase had reacted with HF, leaving only corundum. In the inner part of the brick, both mullite and corundum crystals still existed. Refractory selection guidelines are suggested.