Influence of through‐thickness crack shape on plasticity induced crack closure

In most of the previous three‐dimensional (3D) numerical studies of plasticity induced crack closure (PICC), ideal shapes have been assumed for the cracks. The aim of present paper is to study the effect of crack shape on PICC. With this objective a 3D numerical model was developed to predict PICC in middle‐tension (MT) specimens with different thicknesses and crack shapes. The radial size of crack tip elements and the stabilization of closure level were studied to ensure the quality of numerical predictions. Simultaneously, an independent numerical model was developed to predict crack shape evolution, stable crack shapes and corresponding K distributions. Crack closure was found to produce a significant tunnelling effect, with maximum values of ΔK and Kmax at the surface. The curved crack presented significant plastic deformation near the free surface which has a high impact on the computation time, compared to the straight crack. The modification of ΔK and Kmax with crack shape produced a variation of 38% in opening values at the interior positions, but relatively small variations at the surface. Considering the great influence of crack shape on PICC, it is fundamental to model realistic crack shapes.