A Mechanism of Hot‐spots Formation at the Crack Tip of Al‐PTFE under Quasi‐static Compression

Generally, the Al‐PTFE (polytetrafluoroethylene) is thought to be inert under quasi‐static or static loads. However, it was found that Al‐PTFE would initiate under quasi‐static compression after a specific heat treatment procedure and the opening fracture plays a crucial role in the initiation. A unique micrographic fracture pattern which showed unstable crack propagation and a ductile‐to‐brittle transition was observed at openning cracks by SEM. Combining the observed microstructure with the stress distribution at the path of crack propagation derived from numerical simulation, a mechanism was proposed to explain the formation of “hot‐spots” at the crack tip. The temperature rise at the crack tip was estimated to be at least 612 °C, which is high enough to ignite the Al‐PTFE composite.