Synthesis of Copper Nanoparticles from Cu2+-Spiked Wastewater via Adsorptive Separation and Subsequent Chemical Reduction

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Copper in ionic form (Cu2+) should be removed from wastewater because of its harmful effects on human health. Meanwhile, Cu-metal nanoparticles (Cu0 NPs) are widely used in various applications such as catalysts, optical materials, sensors, and antibacterial agents. Here, we demonstrated the recovery of Cu2+ from wastewater and its subsequent transformation into Cu0 NPs, a value-added product, via continuous adsorption followed by chemical reduction by hydrazine. To separate and enrich Cu2+ from wastewater, a biosorbent that exhibits excellent selectivity and adsorption capacity toward Cu2+, i.e., polyethyleneimine-grafted cellulose nanofibril aerogel (PEI@CNF), was packed into a column and used to treat 20 mg/L Cu2+ wastewater at a flow rate of 5 mL/min. The Cu2+ adsorption reached equilibrium at 72 h, and the Cu2+-saturated column was eluted using 0.1 M of HCl. After five consecutive elutions of Cu2+ from the adsorbent column, a Cu2+-enriched solution with a concentration of 3212 mg/L was obtained. The recovered Cu2+ concentrate was chemically reduced to obtain Cu0 NPs by reaction with hydrazine as a reductant in the presence of sodium dodecyl sulfate (SDS) as a stabilizer. The solution pH and hydrazine/Cu2+ ratio strongly affected the reduction efficiency of Cu2+ ions. When 0.1 M of SDS was used, spherical 50–100 nm Cu0 NPs were obtained. The results demonstrate that Cu2+-spiked wastewater can be converted into Cu0 NPs as a value-added product via adsorption followed by chemical reduction.