Synthesis and Properties of a Novel Intumescent Flame Retardant (IFR) and Its Application in Halogen-Free Flame Retardant Ethylene Propylene Diene Terpolymer (EPDM)

The PDP, a novel intumescent flame retardant (IFR) with high charred residue of 40.8% in N2 at 700°C by TGA was synthesized successfully for preparing halogen-free flame-retardant EPDM composites. The UL-94 V-0 rating was achieved for EPDM composites with 20 phrs carbon black at the same time by using only 60 phrs PDP. In situ FTIR spectroscopy reveals that P–N rich charred residues are formed through the interaction between hydrogen atom in weak base of P–NH–C and phosphate. SEM characterizes the formation of intumescent chars during burning. The mechanical properties of composites are also discussed.