Drill string plugging is a complex challenge in the oil and gas industry, often caused by a combination of factors related to fluid properties, wellbore conditions, and the nature of the formation. It can have severe consequences, including increased downtime, safety hazards, equipment damage, and higher operational costs. However, with proper planning, real-time monitoring, and effective fluid management strategies, the risks associated with drill string plugging can be mitigated, ensuring the smooth and efficient progression of drilling operations. The study however, explores the effectiveness of efficient drilling fluids properties optimization and management, together with real time monitoring of parameters, as a major means of providing solution to the challenge of drill string plugging during drilling operations. The study reveals that results from field experience, shows that adjusting drilling parameters, using LCMs, anti – sticking agents, monitoring performance and reacting promptly to signs of potential plugging, can help drillers to mitigate the risks of drill string plugging. Optimizing drilling fluid properties enables drillers to use the right fluid parameters for a specific region of the formation, while real time monitoring of parameters helps to ensure that the required fluid parameters are always met while drilling is in progress, especially in terms of solids control, rheological properties and mud weight. Real time monitoring of the formation properties is also useful in directing operators on the right fluid properties to use while drilling across formation of any specific property. This approach is rather a proactive/ preventive method, rather than a reactive method of solution to drill string plugging issues.
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Uche et al. (2025) studied this question.
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