Multilevel silicon diffractive optics for terahertz waves

A multilevel microfabrication process has been developed to produce silicon Fresnel lenses for terahertz waves. A repeated binary fabrication process was used to create lenses with up to eight levels in complexity and these lenses have been compared to both less complex structures and refractive optic lenses. The microfabrication required deep reactive ion etching and multilevel resist processing using SU8 photoresist. At the design frequency of 1 THz an eight-level lens showed significant improvement in intensity at the focus and had much reduced energy lost into sidelobes compared with refractive lenses.