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This paper considers the properties of the interstage buffer storage capacity as a ‘ decoupling agent ’ in multi-station non-powered assembly lines, where the economics of production are achieved by balancing delay costs against stock-carrying costs and storage space costs. A simplified mathematical model for exponential service time distribution based on the ‘ cyclic queue ’ concept has been developed, taking into account the three cost parameters, to optimize the buffer storage capacity. A numerical example and sensitivity analysis of the model are presented.
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