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BACKGROUND: Bacterial biofilms are a major cause of treatment failure in orthopedic implant surgery, contributing to a large proportion of chronic, device-associated infections. Biofilms contain bacteria that are able to survive antimicrobial concentrations 10-1,000-fold higher than the planktonic equivalent, and antimicrobial-coated implants, which are designed to limit this risk, can still be colonized after depletion of the antimicrobial reservoir on the implant. This systematic review aims to address how biofilm-associated antimicrobial resistance occurs on drug-coated orthopedic devices and what current and future strategies can be employed to prevent it. METHODS: During the preparation of this manuscript, a literature base of 72 references was identified and screened for direct or translatable relevance to orthopedic implants and musculoskeletal device-associated infection, using explicit criteria. Eligible studies focused on mechanisms of biofilm formation or antimicrobial resistance or on the efficacy of device technology designed to inhibit fouling or disrupt biofilms or incorporate drugs. Non-orthopedic devices (urinary, cardiovascular, dental) were included only where they provided an example of a mechanism or coating that had a reasonable chance for translation to orthopedics and are marked as such throughout. RESULTS: The formation of a biofilm on orthopedic implant surfaces occurs in five broadly accepted stages: reversible attachment, irreversible adhesion, formation of microcolonies, maturation, and dispersal, with most of the orchestration of these stages being regulated by quorum-sensing signaling. The resistance of mature biofilm is due to multiple overlapping mechanisms, including the limitation of matrix diffusion, oxygen and metabolic gradients that stimulate the growth of persister cells, upregulation of efflux pumps, enzymatic degradation of drugs, and increased horizontal gene transfer. In a pooled analysis of seven comparative studies, current drug-coated orthopedic devices (e.g., gentamicin- or silver-coated tibial nails and arthroplasty components) have been found to have a lower periprosthetic infection rate than uncoated devices (2.93, 95% CI 1.72-4.99, p < 0.001). Antifouling (PEG-based) surface modifications, enzymatic matrix-disrupting agents, bacteriophage-based therapies and biosensor-triggered smart implants are consistently effective in vitro and in pre-clinical models, although only limited clinical-trial evidence has been generated for most of these approaches related to orthopedic implants. CONCLUSIONS: The scientific basis for biofilm-related resistance mechanisms is solid and heterogeneous: the quantitative efficacy claims of next-generation coatings have been supported by in vitro or preclinical studies, but not by orthopedic clinical studies. Future clinical trials in the field would focus on novel clinical evaluation of antifouling and enzymatic methods for preventing prosthetic joint infections, standardized reporting of biofilm results, and the risk-stratified use of antimicrobial coatings to reduce unnecessary antimicrobial exposure.
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Patwekar et al. (2026) studied this question.
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